Benefits of On Site Nitrogen Generation
In this comprehensive article, we delve into the benefits of on site nitrogen generation systems. Whether you are deliberating the viability of investing in such a system or seeking in-depth knowledge about its advantages, our detailed guide will offer you a clear perspective.
We, at Control Gear, leverage our expertise in on site nitrogen generators and compressed air solutions to show how these systems could revolutionise your operational efficiency and significantly cut costs.
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One of the most significant benefits of choosing an onsite nitrogen generation system is its cost-effective solution compared to having to pay for liquid nitrogen to be delivered.
The reason on site nitrogen generation is cheaper is because it can be made to your specific gas purity levels rather than having to pay for over-specified gaseous nitrogen that is more expensive and then kept in a storage tank for continuous usage when you need it.
It’s also a great way to reduce the number of ongoing contracts and tank rental fees you have to pay regularly, helping you streamline your nitrogen costs and stop being overcharged for long-term nitrogen gas contracts.
In short, when you choose to process your own nitrogen gas, you can look forward to stable and cost-effective production processes that work hard for you!
Less Nitrogen Gas Waste
When you order nitrogen gas cylinders and other gases, you must estimate how much gas you need, plus the exact pressure required for your applications. This can often result in too much or too little nitrogen being delivered.
The problem with too much nitrogen is that it will end up being wasted, which requires more man-hours to deal with. Plus, an unnecessary expenditure.
Reliability and Control
The third main benefit of being in charge of your own nitrogen production list is that it will be reliable and ensure that you are in complete control of your supply at all times.
An on site nitrogen generator can work to provide a continuous and uninterrupted supply of nitrogen when you need it. This means that your nitrogen supply issues will no longer be a problem, and you can produce the quality and amount of nitrogen you need to suit your own schedule.
The other great thing about nitrogen systems is that you can set up your nitrogen generators to provide the right purity and flow rate level for your nitrogen consumption requirements.
In essence, whether you choose Atlas Copco nitrogen generators or a different brand, having the ability to enjoy central control of your gas supply means that even distribution is easier than ever before.
Any production of gas via a generator is going to come with a number of safety issues that need to be carefully considered. Firstly, choosing not to have your own on site nitrogen generators means that you will need to purchase nitrogen cylinders.
Nitrogen cylinders pose a risk of explosion or leaks that can put your business in danger. Even when your cylinders are empty, storing them and moving them is difficult as they are heavy and can cause injury.
It’s also important to remember that nitrogen gas is turned into liquid nitrogen for transportation, or the pressure levels are increased up to 300 bar (g)/4350 psi. While you aren’t responsible for this transportation, you will need to think about unloading it when it arrives. This of course poses additional safety concerns.
When you produce your own nitrogen, you can eliminate the risks that come with cylinder delivery by only ever making enough nitrogen for your needs, including the right purity level.
Modern nitrogen generator machines have been designed to be compact and easy to move around for optimal on site generation. This gives you more control over where you process your nitrogen and a more effortless ability to get your generator working where and when you need it.
When your nitrogen generator is not in use, it is easy to store without fear of safety problems or without the worry of your team getting injured while working with it.
In addition to having a smaller generator working to provide a steady supply of nitrogen for your use, you will also be able free up more valuable storage space on your premises as you no longer need to store the cylinders.
Being aware of your carbon footprint and ensuring environmentally friendly practices is easier with nitrogen generators; you are responsible for all production and purity. This means that you can work to reduce your carbon dioxide emissions and make your business a healthier place to be without reducing your own workflow capabilities.
Moving towards a more environmentally friendly work also means better use of capital purchase as you will be more efficient with your purchases and able to reduce the levels of waste that you are currently producing.
Taking responsibility for your carbon footprint is not just great for your business in terms of hitting targets, but it will also make you more attractive to clients who are keen to work in the most environmentally friendly way.
Applications of an On-Site Nitrogen Generation System
Even when you are clear on using an on site nitrogen generator, you may wonder whether it is suitable for your industry or needs. Take a look at some of the most common applications of an on site nitrogen generation system below:
- Offshore Drilling – getting nitrogen cylinders delivered to offshore drilling sites is not simple, so a generator can support the needs instead. This makes it easy to get a constant supply and enables you to change purity levels as and when needed.
- Food Packing – modifying the packing area is important as too much oxygen can cause food to expire quicker, putting pressure on the company. By installing a nitrogen generator, you can create a nitrogen rich environment, reduce oxygen, and get the best life span from your food production.
- Electronics – electronics manufacturing requires a controlled environment, and psa nitrogen generators can help provide the gas needed for soldering. The nitrogen molecules help improve the soldering quality, making the components more trustworthy and longer lasting.
- Manufacturing – laser cutting is a big part of the manufacturing industry, and having access to free-flowing nitrogen ensures that you oversee the production of high-purity gas that will move oxygen and stop oxidisation during laser cutting.
- Chemical Handling – when it comes to chemicals, a generator can help to create an inert atmosphere in a storage tank, helping to reduce risk, and prevent fire and unplanned chemical reactions.
PSA Nitrogen Generators Vs Membrane Technology
Before you think about investing in a generator delivery, you will need to decide which type is best for you. A Pressure Swing Adsorption generator works to use a carbon molecular sieve that works to let nitrogen through the compressed air whereas a membrane generator uses semi-permeable membranes to separate the gases. PSA solutions are great for high-purity needs, and membrane technology is excellent for lower-purity and lower-cost needs.
Let Control Gear Support Your Nitrogen Storage Tank Needs Today
There’s no denying that having access to nitrogen gas on site can help you to streamline your business offer and improve efficiency, reduce safety issues and environmental impact, all while improving reliability, control and offering cost savings.
If you’d like to find out more and have your questions answered by a team that knows what you need, get in touch with Control Gear today. We are a team of experts who want to find you the right nitrogen generators and compressed air solutions with the least fuss.
Explore our range of Atlas Copco on-site nitrogen generators and find the perfect fit for your business needs.