Atlas Copco Chillers & Coolers for the UK
Key Points
Why Atlas Copco is the Best for Industrial Cooling
UK factories waste £2.3 billion/year on inefficient cooling (Carbon Trust).
Atlas Copco chillers and coolers reduce this by 40-60% and prevent machine breakdowns. As Control Gear’s lead engineer says:
"Most industrial chiller breakdowns we see are from cheap industrial water chillers. Atlas Copco’s SMARTLINK tech catches problems before they cost £10k+."
Control Gear (ISO 9001/FGAS certified) is a Premier Atlas Copco Distributor, installing and maintaining compressed air equipment and related products across South Wales and the West. We are the leading experts in industrial chillers in South Wales. Let’s get into why they’re the #1 choice for process water chillers for a wide range of applications such as pharma, plastics and data centres.
Smart Cooling: Your Industrial Advantage
Atlas Copco chillers are the newest innovation in the industrial water cooling field - engineered systems where efficiency meets sustainability. Unlike traditional solutions, they’re chillers are specially designed for cooling water and process fluids with precision, whether through water-cooled chillers or robust air-cooled chillers.
Beyond a single product, this represents the future of industrial energy efficiency and sustainability: a complete 'utility room' solution. As specialists in both compressed air and process cooling, Control Gear integrates your Atlas Copco compressor and chiller systems under a single, unified service plan. This synergy simplifies maintenance and unlocks greater energy savings.
Why this matters for UK businesses:
- Energy Revolution
Free-cooling technology uses ambient temperatures to cut energy consumption by 50% - so you can hit Net Zero targets. - Total Process Control
From pharmaceutical temperature control to plastics cooling requirements, our range of industrial chillers delivers high-performance cooling to ±0.5°C. - Future-Proof Engineering
State-of-the-art components (Elektronikon® controls, adiabatic panels) make these cooling systems for industry perfect for dusty factories to sterile labs.
The Control Gear Difference:
We don’t just supply chillers - we provide the complete package:
- Manufacturing infrastructure with 15+ year lifespans
- Process cooling that monitors itself via SMARTLINK
- Resource efficiency reducing water and energy consumption
5 Features of Atlas Copco Industrial Chillers and Coolers That Outperform Competitors
1. Elektronikon® Compressor Control System
- Automatically adjusts cooling output to match demand (no overworking).
- Example: A Bristol bakery reduced energy spikes by 65% during peak hours.
2. SMARTLINK Remote Monitoring
- Tracks 15+ parameters (temp, pressure, energy use) in real-time.
- SMS alerts for anomalies (e.g., "Water flow down 20% - check filter!").
3. Eco-Friendly & Glycol-Ready Cooling
- Uses eco-friendly, low-GWP refrigerants like R32 and R454B (not toxic glycol). This is crucial for UK F-Gas compliance.
- Benefit: Safe for industrial applications like food and pharma - no contamination risk. For applications requiring freeze protection, systems can run a precise mixture of water and glycol, managed by the controller.
4. Silent Operation (58 dB)
- Air-cooled industrial chillers quieter than office chatter (65 dB).
- Benefit: Ideal for hospitals and labs near patient areas.
5. Ecodesign Directive 2021 Compliance
- Exceeds EU energy efficiency standards by 25%.
- Benefit: Avoids £5k+ fines for non-compliance.
Atlas Copco UK Chiller and Process Cooler Systems for Industrial Applications
1. TCX Series: The "Plug & Play" Workhorse
- Cooling Capacity: 15 - 500 kW
- Key Tech: Integrated pumps, valves and sensors in one unit.
- Installation Time: < 8 hours (vs 3 days for others).
- Best For: Food/beverage, labs, small factories.
Real Benefit: TCX chillers deliver highly efficient and reliable industrial process cooling. Delivers 35% energy saving + zero contamination risk (critical for ISO 22000 compliance).
2. TCS Series: The "Dust Warrior"
- Cooling Capacity: 20 - 700 kW
- Key Tech: Corrosion-proof casing (IP55 rated). Self-cleaning condensers for dusty environments.
- Temp Tolerance: -20°C to 55°C.
- Best For: Metalworking, plastics, chemical plants.
Real Benefit: Efficient and reliable industrial water cooling systems. Exceptional reliability: 99.9% uptime in Cardiff steel mill (saved £24k/year in downtime).
3. TCA Series: The "Eco-Saver"
- Cooling Capacity: 60 - 1,200 kW
- Free-Cooling: Uses ambient air when temps <12°C (zero energy).
- Adiabatic Panels: Water-cooling boost for hot days (30% extra efficiency).
- Best For: Data centres, hospitals, large manufacturing.
Real Benefit: This innovation in the chiller range delivers air-cooled industrial process water. With energy savings with its free-cooling and adiabatic panels as an option, it delivers a 50% lower carbon footprint (meets UK Net Zero targets).
4. TDV Series: The Adiabatic Process Cooler
- Cooling Capacity: 64 - 737 kW
- Key Tech: Closed-loop adiabatic cooling. It functions as a modern, water-saving alternative to traditional open cooling towers, rejecting heat from water-cooled equipment like air compressors.
- Design: Uses ambient air (dry mode) and evaporates water over pads (adiabatic mode) to pre-cool the air temperature, achieving high efficiency with minimal water consumption.
- Best For: Facilities with water-cooled air compressors, replacing cooling towers, mitigating Legionella risk.
Real Benefit: This advanced process cooler prevents contamination of the process fluid, saves significant volumes of water, and eliminates the health risks associated with cooling towers, all while integrating with your compressor's Elektronikon® controller.
Industry-Specific Chillers and Process Cooling Solutions
| Industry | Challenge | Atlas Copco Fix | Result |
|---|---|---|---|
| Pharma | Vaccine temp stability | TCX: ±0.5°C precision | 100% audit pass rate |
| Plastics | Mould cooling delays | TCS: Rapid 5°C/min cooldown | 20% faster production |
| Data Centres | Server overheating | TCA: Free-cooling at <12°C | 40% lower PUE (energy score) |
| Breweries | Fermentation temp swings | TCX: Multi-zone control | 15% better flavour consistency |
Expert Insight:
"Plastics plants using the TCS industrial water chiller range see ROI in 14 months - they prevent £200/hour mould damage." - Control Gear Cooling Specialist
By the Numbers: Atlas Copco Chiller Range for Optimised Energy Savings
| Metric | Atlas Copco Chiller | Standard Chiller |
|---|---|---|
| Energy Use | 0.6 kW/ton | 1.1 kW/ton |
| CO₂ Emissions | 40% lower | Baseline |
| Maintenance Cost | £700/year | £2,500/year |
| Lifespan | 15+ years | 8 – 10 years |
Source: Atlas Copco 2023 Whitepaper
Control Gear’s Proactive Service Plans
Regular maintenance is an essential part of manufacturing procedures for industrial chillers. But traditional "fix-when-broken" approaches cost UK manufacturers an average of £15,000/hour in downtime (Atlas Copco).
Control Gear flips this model with data-driven, proactive care - turning potential disasters into planned, budget-friendly service visits.
We prevent 92% of process chiller failures with:
Predictive Maintenance: SMARTLINK data triggers service before failures.
Original Parts: Atlas Copco genuine components (3x longer life).
Flexible Contracts:
- Essential Care: £149/month (2 annual visits + parts discount).
- Guardian Plan: £299/month (7 year warranty + 24/7 priority support).
Important: Non-Atlas Copco repairs void warranties and risk £10k+ breakdowns.
UK F-Gas Compliance & Your Legal Duty
As an FGAS-certified company, Control Gear ensures your chillers are 100% compliant with UK F-Gas regulations. The law places responsibility on you, the operator, to prevent refrigerant leaks. Our certified engineers manage this for you by:
- Conducting mandatory, documented leak checks based on your system's $CO_{2}$ equivalent ($tCO_{2}e$) charge.
- Maintaining detailed service logs for legal audits.
- Using low GWP refrigerants (like R32 and R454B) to future-proof your systems against the ongoing HFC phase-down.
This is not just a service; it's a critical part of the total package to protect your business from risk.
Case Study: Bristol Bakery Saves £65k
Problem: Energy spikes during peak hours (costing £5k/hour).
Solution: Control Gear installed TCS chillers with Elektronikon® control.
Results:
- Energy bills down 65% (£52k/year saved).
- 20% faster baking.
"Plastics plants using the TCS industrial water chiller range see ROI in 14 months - they prevent £200/hour mould damage." - Control Gear Cooling Specialist
Get Your Custom Industrial Chilling & Cooling Solution
Benefit from the latest advanced process cooling systems and quick installation in your cooling system with Atlas Copco chillers and coolers.
Get a Quote: Free site visit + energy savings calculation. We'll assess your specific cooling demands and provide a complete overview of our process cooling solutions.
Don’t let overheating cost you money - contact us today! Control Gear and Atlas Copco make the perfect partner for all your industrial needs.
Frequently Asked Questions
What is the difference between a chiller and a process cooler?
A chiller (like the TCX, TCS, or TCA) uses a refrigeration cycle to actively cool process water to a precise, low temperature. A process cooler (like the TDV) rejects heat from a water loop, often from compressors, using ambient air and adiabatic evaporation. This is highly efficient cooling but does not use refrigeration.
Do you only service Atlas Copco chillers?
While we are a Premier Atlas Copco Distributor and specialist, our FGAS-certified engineers are qualified to service and maintain all brands of industrial chillers and cooling systems, helping you stay compliant and efficient regardless of your equipment.
What are the benefits of free-cooling for a UK business in South Wales?
Free-cooling (featured in the TCA series) is ideal for the UK's temperate climate. Any time the ambient air temperature is low enough (even in South Wales), the chiller can bypass its energy-intensive compressors, using the 'free' cool air to chill your process water. This provides massive energy savings and a rapid ROI.
Why is SMARTLINK monitoring so important?
SMARTLINK provides 24/7 remote monitoring of your chiller's water temperature, pressure, and energy use. It spots trends that predict a failure, allowing us to schedule maintenance before your production stops. For any business, chillers are an essential part of the process, and SMARTLINK protects that process.
Why Work With Us?
