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Hydraulics

With nearly 40 years of experience, Control Gear provides expert hydraulics and pneumatics repair, servicing and designing hydraulic systems for nearly 40 years. We work closely with many of the world’s leading manufacturers including Bosch Rexroth, Parker Hannifin, Eaton, Oilgear and Moog. Our dedicated team of in-house and field based hydraulic specialists have many years of experience and knowledge, enabling them to recommend and source the most suitable products for your application.

Our team of highly trained and certified hydraulic and pneumatic specialists possess extensive experience in diagnosing and repairing a wide range of equipment. We ensure efficient and reliable solutions, minimising downtime for your business.

Our Hydraulic Range

Hydraulic Products

  • Hydraulic pumps, valves and motors
  • Cylinders
  • Hydraulic power units
  • Oil coolers
  • High pressure work holding
  • Hose, pipe and fittings
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Hydraulic Accumulators

Control Gear is one of the largest supply, repair and recertification of Hydraulic Accumulators in the UK. Whether you are looking for a simple bladder accumulator or the recertification of units on a major hydraulic system, we can provide the solution. In addition, our fully equipped workshop and highly skilled engineers can undertake all of your repair, service and planned maintenance requirements. Our fully equipped workshop and experienced engineers provide comprehensive hydraulic accumulator repair, recertification, and maintenance services, adhering to the highest safety standards.

  • Supply of new Bladder & Piston Accumulators
  • Fully accredited workshop facility – P.S.S.R.(SI 2000 No128)
  • Repair and recertification capability
  • Sameday removal, recertification and refit service
  • Fully trained & certified engineers
  • Written schemes of examination
  • System design, specification & build
Hydraulic accumulators

Hydraulic System & Test Rigs

When it comes to the design, build, upgrade or maintenance of a hydraulic system the team at Control Gear are here to help. We have designed and worked on systems within a wide range of different industries and applications. From simple hand operated power units through to more complex Skydrol Test Rigs for the Aerospace sector. Whatever the challenge our vast knowledge and experience will help provide the answer. From design and build to upgrades and maintenance, Control Gear offers complete hydraulic system solutions, including prompt and reliable repair services.

  • Design, build, upgrade and maintenance of hydraulic systems
  • On-site installation services
  • Pump, valve and cylinder repairs
  • Oil sampling & condition monitoring
  • Pro-active maintenance packages
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Lubrication

Proper lubrication is a vital function within many systems and processes. Control Gear offer a wide variety of lubrication solutions – from simple point of use to more complex centralised solutions. We work closely with many leading manufacturers including Bijur Delimon, Alemite and Graco and can provide a complete turnkey installation package if required.

  • Dedicated team of lubrication specialists
  • Wide variety of lubrication parts & equipment
  • Design, build and installation of bespoke lubrication systems
  • Repair and tailored service packages
Lubrication

Hydraulics and Pneumatics Repair Services at Control Gear

Are you looking for expert hydraulics and pneumatics repair services? Control Gear specialises in the repair, servicing, and supply of hydraulic and pneumatic systems. With nearly 40 years of experience, we offer comprehensive solutions to keep your operations running smoothly. Our skilled technicians and fully equipped workshop ensure efficient and reliable repairs, minimising downtime and maximising the lifespan of your equipment.

What Types of Hydraulic & Pneumatic Repairs Do You Offer?

We offer a wide range of hydraulic and pneumatic repair services, covering various components and systems. This includes:

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  • Hydraulic pump repair
  • Hydraulic cylinder repair
  • Hydraulic motor repair
  • Valve repair
  • Hose repair and replacement
  • Pneumatic cylinder repair
  • Pneumatic valve repair
  • Compressor repair
  • Accumulator repair and recertification

Our expertise extends to brands such as Bosch Rexroth, Parker Hannifin, Eaton, Oilgear, and Moog, ensuring high-quality repairs for a wide range of equipment.

What are Common Hydraulic and Pneumatic Issues That You Fix?

Hydraulic and pneumatic systems can experience various issues that require professional repair. Some common problems we address include:

  • Leaks: Identifying and repairing leaks in hoses, fittings, cylinders, and valves.
  • Pressure Loss: Diagnosing and resolving pressure loss issues in pumps and systems.
  • Contamination: Cleaning and flushing systems to remove contaminants that can damage components.
  • Overheating: Addressing overheating problems in hydraulic systems to prevent component failure.
  • Component Failure: Repairing or replacing faulty pumps, cylinders, valves, motors, and other components.
  • Reduced Efficiency: Optimising system performance to improve efficiency and reduce energy consumption.

Why Choose Control Gear for Your Repair Needs?

Choosing Control Gear for your hydraulic and pneumatic repair needs offers several key benefits:

  • Expertise: Our team of highly trained and certified technicians has extensive experience in hydraulics and pneumatics repair.
  • Fast Turnaround: We understand the importance of minimising downtime, and we strive to provide prompt and efficient repair services.
  • Quality Assurance: We use high-quality parts and adhere to strict quality control standards to ensure reliable repairs.
  • Comprehensive Service: From initial inspection and diagnosis to repair and testing, we offer a complete range of services.
  • Accredited Workshop: Our fully equipped workshop is accredited to P.S.S.R. (SI 2000 No128) standards, ensuring safety and compliance.
  • On-Site Services: We offer on-site installation and repair services to minimise disruption to your operations.
Hydraulics

What is the Cost of Repair?

The cost of hydraulic and pneumatic repairs can vary depending on the type of repair needed. Simple repairs, such as hose replacements or minor valve repairs, may cost less than more complex repairs involving pumps or cylinders. Factors influencing the cost include:

  • Type of Component: Repairing a hydraulic pump is typically more expensive than repairing a hose.
  • Extent of Damage: The severity of the damage affects the amount of labour and parts required.
  • Parts Availability: The cost and availability of replacement parts can impact the overall cost.
  • Labour Costs: Our hourly labour rates reflect the expertise and experience of our technicians.

While we cannot provide exact prices without assessing the specific repair, we offer competitive rates and transparent pricing. Contact us for a quote today!

Frequently Asked Questions (FAQs) About Hydraulics and Pneumatics Repair

Do you have questions about hydraulics and pneumatics repair? Here are some frequently asked questions to help you understand the process and benefits:

What is Pneumatic Repair?

Pneumatic repair involves diagnosing and fixing issues in pneumatic systems, which use compressed air to power equipment. This includes repairing pneumatic cylinders, valves, and other components to ensure optimal performance and reliability.

How Much Does it Cost to Fix a Hydraulic System?

The cost to fix a hydraulic system varies depending on the complexity of the issue. Minor repairs like hose replacements might be relatively inexpensive, while major repairs involving pump or cylinder replacements can be more costly. Contact us for a detailed assessment and quote.

What are the 7 Rules of Hydraulics?

The seven basic rules of hydraulics are:

  1. Liquids are virtually incompressible.
  2. Liquids transmit pressure equally in all directions.
  3. Liquids conform to the shape of their container.
  4. Pressure is force per unit area.
  5. Pascal's Law applies.
  6. Energy is conserved.
  7. Hydraulic systems can multiply force.

Hydraulic & Pneumatic Solutions That Keep You Moving

Looking for reliable hydraulic and pneumatic solutions? Control Gear provides a comprehensive range of services to keep your operations running smoothly. From hydraulic and pneumatic repairs to system design and maintenance, we have the expertise to meet your needs.

Areas We Serve

We cover a large area including:

Call us: 01443 843126

Our team provides on-site services and rapid response times to minimise downtime for businesses in these areas. Contact us today to learn more about our local services.