HYDAC Hydraulic, Filtration & Electronic Solutions

Control Gear is proud to announce our strategic partnership with HYDAC

A world-leading manufacturer of fluid power, filtration, and electronic control technology. This partnership enhances our ability to deliver world-class solutions for hydraulic system reliability, efficiency, and longevity to customers across South Wales and the UK.

We are now your single-source experts for the entire HYDAC portfolio. We combine HYDAC's renowned German engineering with our decades of hands-on Welsh service, specialist technical support, and expert system integration.

From a single genuine replacement filter to a complete, custom-designed hydraulic power unit, we are your new home for all things HYDAC.

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The HYDAC Advantage: Total System Solutions

HYDAC is a global leader not only in individual components, but also in comprehensive system thinking. Their products are designed to work together to protect, monitor, and optimise your entire fluid power circuit. As your official partner, we supply and support the full, integrated portfolio.

Our HYDAC Product & Service Portfolio

We provide expert technical support and supply for all HYDAC product categories.

1. Advanced Filtration & Fluid Care

The heart of any reliable hydraulic system is clean fluid. HYDAC is the industry benchmark for filtration. We help you protect your investment, reduce component wear, and extend your oil life.

Hydraulic & Lubrication Filters: Complete range of pressure filters, return line filters, spin-on filters, and offline filtration units.
Genuine Filter Elements: We stock genuine Betamicron® and Dimicron® high-performance filter elements to guarantee cleanliness and performance.
Process Filtration: Including automatic back-flushing filters (AutoFilt®) for process water, coolant, and industrial fluids.
Fluid Care Systems: Proactive fluid maintenance with offline filtration trolleys, dewatering systems (e.g., FAM - Fluid Aqua Mobil), and varnish elimination units (VEU).

2. Hydraulic Accumulators & Storage

For energy storage, shock absorption, pulsation dampening, and emergency power, HYDAC accumulators are the industry standard for safety and reliability.

Bladder Accumulators: The most versatile type for a huge range of general-purpose applications.
Piston Accumulators: Ideal for high-volume, high-pressure, and high-frequency applications.
Diaphragm Accumulators: Compact, low-maintenance units for mobile machinery and smaller systems.
Accumulator Stations & Safety: We supply complete pre-charged stations, accumulator safety blocks (SB series), and all necessary testing equipment (e.g., FPU-1).

3. Electronics, Sensors & Condition Monitoring

The "brains" of your system. We use HYDAC's advanced electronic solutions to help you monitor, measure, and react to system conditions in real-time. This is the key to predictive maintenance.

Pressure Sensors: Robust transmitters (e.g., HDA series) for all pressure ranges and applications.
Fluid Condition Monitoring: The AquaSensor (AS) for real-time water saturation monitoring and the Contamination Sensor (CS) for live particle counting (ISO 4406).
Temperature & Level Sensors: Critical for monitoring reservoir and system health.
Displays & Data Recorders: Handheld data recorders (e.g., HMG 4000) for diagnostics and permanently installed displays for machine operators.

4. Control Technology, Valves & Manifolds

For precise, reliable control over your machinery's power, speed, and movement.

Directional, Pressure & Flow Valves: A complete range of poppet, spool, and CETOP cartridge valves.
Proportional Valves: For sophisticated, electronically-managed control over speed and force.
Manifold & Block Systems: We can help design and supply custom-drilled manifold blocks for compact, leak-free, and efficient system layouts.
High-Pressure Ball Valves: For reliable manual or actuated system shut-off.

5. System Components, Coolers & Accessories

We provide all the supporting components to build and maintain your entire hydraulic system.

Pumps: Fixed and variable displacement axial piston pumps, external/internal gear pumps.
Cooling Systems: Efficient oil/air coolers (OK-EL series) and oil/water plate heat exchangers (PWT) to prevent overheating and maintain optimal fluid viscosity.
Accessories: Bell housings, couplings, pipe clamps, tank breathers, and everything else needed for a professional system build.

More Than a Supplier: Your Full-Service HYDAC Partner

Our partnership with HYDAC is backed by Control Gear's "Total Industrial Solution" promise. We add value at every step.

Expert Sizing & Selection Don't just guess. Our fluid power engineers will work with you to size and select the exact HYDAC component for your duty cycle, pressure, flow, and fluid compatibility.
Custom Hydraulic System Design & Build As hydraulic specialists, we design, build, and commission complete hydraulic power units (HPUs) and manifold blocks, using HYDAC components as the core of a reliable system.
Proactive Maintenance & Fluid Analysis We integrate HYDAC's fluid condition sensors into our service plans. We can actively monitor your oil cleanliness (ISO 4406) and water content (ppm) to schedule maintenance and prevent catastrophic failures before they happen.
Genuine Spares, Repairs & Upgrades We are your source for genuine HYDAC replacement parts, including filter elements, accumulator bladders, and seals. We can also help you upgrade older, inefficient systems with modern HYDAC technology.
On-Site Service & Commissioning Our mobile service team is fully equipped to install, commission, and repair your HYDAC systems and components across South Wales, the West, and beyond.

Upgrade Your Fluid Power with Control Gear & HYDAC

This partnership brings world-leading technology right to your doorstep, backed by the local expertise and dedicated service you've trusted for decades.

Whether you need a single spare part, an on-site fluid analysis, or a complete system overhaul, start the conversation with our technical team today.