Air Compressors
A UK Engineer’s Guide: 7 Common Air Compressor Problems and How to Fix Them
Compressed air is an essential utility for the UK industry. A system failure can halt production and increase operational costs. Understanding common air compressor problems is the first step to maintaining uptime. This guide details seven common air compressor problems and their solutions. It covers safe, in-house checks and explains when to call a professional…
Read MoreHow Often Should You Service an Air Compressor?
Key Takeaway: Most air compressors should be serviced annually or every 2,000 operating hours, whichever comes first. But it depends on your usage patterns, operating environment, and manufacturer guidelines. How Regularly Should You Service Your Air Compressor? The Quick Answer Air compressors need servicing. But how often should an air compressor be serviced? For most…
Read MoreThe Importance of Regular Air Compressor Servicing: Save Money, Stay Safe, and Avoid Downtime
‘Think skipping air equipment servicing is no big deal? We have seen £5,000 repairs that started with a £50 filter change being ignored. Small neglect snowballs fast.’ – Lead Engineer, Control Gear Imagine your factory suddenly stops because your air compressor breaks down. Machines halt, workers wait, and money slips away. Did you know UK…
Read MoreAre you looking for an expert guide to industrial filtration systems?
Industrial filtration is essential for many industries, and choosing the right system is crucial for efficiency and compliance. This expert guide, brought to you by Control Gear, will help you understand the different types of systems, their components, and how to select the best solution for your specific needs. We’ll also cover emerging trends like…
Read MoreWhat Is a Hand-Arm Vibration Test? A Complete Guide for Employers
Hand-arm vibration (HAV) is the vibration transmitted from work tools and equipment into workers’ hands and arms. This often occurs when using hand-held power tools like drills, grinders, and chainsaws, and prolonged exposure can result in severe health issues such as hand-arm vibration syndrome (HAVS) and carpal tunnel syndrome. These risks make HAV testing and…
Read MoreWhat Is LEV (Local Exhaust Ventilation) Testing?
Control Gear’s Local Exhaust Ventilation (LEV) Testing Service is designed to provide you with peace of mind, knowing your LEV systems are operating effectively and keeping your workplace safe from harmful airborne contaminants. Protect your work environment and ensure compliance with the highest Health and Safety Executive (HSE) standards. Comprehensive LEV Systems Testing for Manufacturing…
Read MoreWhat is a Piston Compressor and How Does it Work?
What is a Piston Compressor? A piston or reciprocating compressor is a classic and time-tested type of air compressor that uses one or more pistons to compress air. Piston compressors work on the positive displacement principle. As the piston moves downward in the cylinder, it draws air into the cylinder through an inlet valve. Likewise,…
Read MoreWhat is a Dual Speed Compressor?
Previously, screw compressors were categorised into two main groups: fixed speed and variable-speed drive (VSD). But in 2023, Atlas Copco introduced the first dual-speed rotary screw compressor. Atlas Copco’s dual-speed technology bridges the gap between fixed-speed and VSD compressors, offering flexibility and energy savings at an affordable cost. This article explains what a dual-speed compressor…
Read MoreOil Versus Oil-Free Air Compressors Guide
Air compressors are essential for powering tools and machinery in our industries. As such, you must make an informed decision when selecting your next air compressor. There is a key factor to consider: do you go for an oil-lubricated air compressor or an oil-free one? Each option has advantages and disadvantages so, as industry experts,…
Read MoreBenefits of Automation in Manufacturing
‘Automation’ has evolved from a buzzword into a fundamental pillar of modern manufacturing. Boasting a blend of cutting-edge technology and age-old production principles, automation in the manufacturing sector is undergoing a revolutionary transformation. For manufacturers, plant managers, and engineers, understanding the profound benefits and future trajectory of robotics and automated manufacturing will help you keep…
Read More